Effect of Different Layers on the Performance of Laminate Epoxy Composite Reinforced with Textile Waste
DOI:
https://doi.org/10.26877/asset.v8i2.2045Keywords:
calico textile, waste, laminar, molding, morphology, mechanical testingAbstract
Post-consumer textile waste poses significant environmental problems, but its potential for commercial recycling remains under-researched. Therefore, this study utilizes calico textile (CT) waste as reinforcement in polymer composites. The effect of layering number of CT in epoxy composite will be investigated. CT was varied with three layers, namely 1, 3, and 5 embedded in epoxy resin with the hand lay-up method in open molding. The mechanical testing of pure epoxy as a control point for tensile, flexural, and impact strengths of 13.68 MPa, 16.44 MPa, and 0.013 J/mm². In tensile strength, the increase occurred in CT1 and CT3 by 21% and 39.7%, A significant rise of 43.5% occurred in the CT5 flexural test, and impact strength saw a significant jump from CT1 to CT3 by 58%. Overall, observations of the composite laminar tensile fracture morphology indicate that the longitudinal loading effectively increases the tensile strength. However, void bubbles were found between the textile layers, but this condition does not contribute a significant reduces the mechanical performance. Further research is recommended using the synthetic fabric waste as a reinforcement composite.
References
[1] A. Gounni et al., “Thermal and economic evaluation of new insulation materials for building envelope based on textile waste,” Appl Therm Eng, vol. 149, pp. 475–483, 2019, https://doi.org/10.1016/j.applthermaleng.2018.12.057.
[2] R. Radev and V. Marinova, “Textile waste in the context of the circular economy,” in E3S Web of Conferences, EDP Sciences, 2023, p. 8048, https://doi.org/10.1051/e3sconf/202340208048.
[3] U. N. Ndagano, L. Cahill, C. Smullen, J. Gaughran, and S. M. Kelleher, “The Current State-of-the-Art of the Processes Involved in the Chemical Recycling of Textile Waste,” Molecules, vol. 30, no. 2, p. 299, 2025, https://doi.org/10.3390/molecules30020299.
[4] E. Ozturk, H. Koseoglu, M. Karaboyaci, N. O. Yigit, U. Yetis, and M. Kitis, “Sustainable textile production: cleaner production assessment/eco-efficiency analysis study in a textile mill,” J Clean Prod, vol. 138, pp. 248–263, 2016, https://doi.org/10.1016/j.jclepro.2016.02.071.
[5] K. Korniejenko, B. Kozub, A. Bąk, P. Balamurugan, M. Uthayakumar, and G. Furtos, “Tackling the circular economy challenges—Composites recycling: Used tyres, wind turbine blades, and solar panels,” Journal of Composites Science, vol. 5, no. 9, p. 243, 2021, https://doi.org/10.3390/jcs5090243.
[6] N. N. N. Amani, R. U. Halwatura, G. Y. Jayasinghe, A. Vaas, and G. D. M. Yasara, “The Feasibility Study of Developing a Composite Material for Ceiling Boards Using Waste Textiles and Plastics,” in International Conference on Sustainable Development, Springer, 2024, pp. 213–225, https://doi.org/10.1007/978-981-97-5944-6_17.
[7] A. S. M. A. Awal and H. Mohammadhosseini, “Green concrete production incorporating waste carpet fiber and palm oil fuel ash,” J Clean Prod, vol. 137, pp. 157–166, 2016, https://doi.org/10.1016/j.jclepro.2016.06.162.
[8] G. Gannoruwa, S. M. A. Nanayakkara, and S. S. K. Muthurathna, “Utilization of textile waste in development of interlocking paving blocks for foot paths,” in ICSECM 2019: Proceedings of the 10th International Conference on Structural Engineering and Construction Management, Springer, 2020, pp. 543–554, https://doi.org/10.1007/978-981-15-7222-7_44.
[9] S. Olhan, V. Khatkar, and B. K. Behera, “Textile-based natural fibre-reinforced polymeric composites in automotive lightweighting,” J Mater Sci, 2021, https://doi.org/10.1007/s10853-021-06509-6.
[10] O. I. Bryn, “Possibility of using of textile fibers waste in the production of wood composite materials,” Forestry, Forest, Paper and Woodworking Industry, vol. 46, pp. 26–35, 2020,
https://doi.org/10.36930/42204603.
[11] S. K. Ramamoorthy, M. Skrifvars, R. Alagar, and N. Akhtar, “End-Of-Life textiles as reinforcements in biocomposites,” J Polym Environ, vol. 26, pp. 487–498, 2018, https://doi.org/10.1007/s10924-017-0965-x.
[12] A. Patti and D. Acierno, “Towards the sustainability of the plastic industry through biopolymers: properties and potential applications to the textiles world,” Polymers (Basel), vol. 14, no. 4, p. 692, 2022,
https://doi.org/10.3390/polym14040692.
[13] G. B. Dirisu, U. C. Okonkwo, J. Hawkins, and W. Ofor, “Re-Usability of A Poly-Cotton Composite from Textiles Waste as Determined by Its Mechanical Strength”, https://doi.org/10.26855/ea.2023.02.012.
[14] S. Hatakka, “High-strength composite materials from cotton-based textile waste and epoxy,” 2024.
[15] A. M. El-Moursy, O. A. Hakeim, Z. M. Abdel-Megied, M. Abd El-Aziz, and N. Asser, “Impact of hollow cellulosic fiber-based polyester/cotton/bamboo hybrid composites on physical and some comfort properties,” Egypt J Chem, vol. 65, no. 131, pp. 909–918, 2022.
[16] R. Jain, S. Mundkar, and A. Athalye, “Future of Recycling Textile Waste”, DOI: https://doi.org/10.32474/LTTFD.2023.05.000223.
[17] M. Karataş, B. ERZEN, and E. Aydoğmuş, “Production of Textile Factory Waste Added Polyester Composite and Examination of Thermophysical Properties,” 2023.
[18] B. Ütebay, P. Çelik, and A. Çay, “Effects of cotton textile waste properties on recycled fibre quality,” J Clean Prod, vol. 222, pp. 29–35, 2019, https://doi.org/10.1016/j.jclepro.2019.03.033.
[19] M. B. Khot, K. S. Sridhar, and D. Sethuram, “A cotton waste reinforced composite for automotive applications: development and thermal characterization,” The Journal of The Textile Institute, pp. 1–9, 2024, https://doi.org/10.1080/00405000.2024.2418583.
[20] W. Baccouch et al., “Investigation of the mechanical, thermal, and acoustical behaviors of cotton, polyester, and cotton/polyester nonwoven wastes reinforced epoxy composites,” Journal of Industrial Textiles, vol. 51, no. 6, pp. 876–899, 2022, doi: 10.1177/1528083720901864.
[21] J. Egan and S. Salmon, “Strategies and progress in synthetic textile fiber biodegradability,” SN Appl Sci, vol. 4, pp. 1–36, 2022, https://doi.org/10.1007/s42452-021-04851-7.
[22] ASTM D638, “Standard Test Method for Tensile Properties of Plastics,” in ASTM Standards, vol. 08, 2014, pp. 1–16.
[23] ASTM D790, “Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials. D790,” in ASTM Standards, 2002, pp. 1–12.
[24] ASTM D256, “Standard Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics,” in ASTM Standards, 2010.
[25] M. Karahan, Z. Masood, Y. Nawab, and N. Karahan, “Development and characterization of hybrid green composites from textile waste,” in Advances in Ergonomics of Manufacturing: Managing the Enterprise of the Future: Proceedings of the AHFE 2017 International Conference on Human Aspects of Advanced Manufacturing, July 17-21, 2017, The Westin Bonaventure Hotel, Los Angeles, California, USA , Springer, 2018, pp. 37–49, https://doi.org/10.1007/978-3-319-60474-9_4.
[26] A. Serra, Q. Tarrés, M. Llop, R. Reixach, P. Mutjé, and F. X. Espinach, “Recycling dyed cotton textile byproduct fibers as polypropylene reinforcement,” Textile Research Journal, vol. 89, no. 11, pp. 2113–2125, 2019, https://doi.org/10.1177/0040517518786278.
[27] T. Hassan et al., “Acoustic, mechanical and thermal properties of green composites reinforced with natural fibers waste,” Polymers (Basel), vol. 12, no. 3, pp. 1–19, 2020, https://doi.org/10.3390/polym12030654.
[28] M. Aslan, M. Tufan, and T. Küçükömeroğlu, “Tribological and mechanical performance of sisal-filled waste carbon and glass fibre hybrid composites,” 2018, Elsevier, https://doi.org/10.1016/j.compositesb.2017.12.039.
[29] C. A. Echeverria, F. Pahlevani, W. Handoko, and ..., “Engineered hybrid fibre reinforced composites for sound absorption building applications,” Resources …, 2019, https://doi.org/10.1016/j.resconrec.2018.12.014.
[30] M. H. Alaaeddin, S. M. Sapuan, M. Y. M. Zuhri, E. S. Zainudin, and F. M. AL- Oqla, “Physical and mechanical properties of polyvinylidene fluoride-Short sugar palm fiber nanocomposites,” J Clean Prod, vol. 235, pp. 473–482, 2019, doi: https://doi.org/10.1016/j.jclepro.2019.06.341.
[31] B. T. Wondmagegnehu, V. Paramasivam, and S. K. Selvaraj, “Micro hardness and optical microscopy analysis of textile waste/glass fiber hybrid composite material,” Mater Today Proc, vol. 46, pp. 7322–7328, 2021, https://doi.org/10.1016/j.matpr.2020.12.993.
Downloads
Published
Issue
Section
License
Copyright (c) 2026 Advance Sustainable Science Engineering and Technology

This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.




